Servicor Hardwall Cleanrooms stand out as the most structurally rigid available anywhere in the industry, helping you satisfy local building code and meet a variety of regulatory requirements. We offer configurable sizes, floor plans, and heights to meet your needs. All Servicor frames and ceiling grids are powder coated and assembled with truly non-outgassing components. Servicor’s exclusive walkable Uni-Grid ceiling system is comprised of fully welded steel, and when assembled with wall frames, it forms a structurally sound self-supporting system. Overhead plenums are available for recirculating-type cleanrooms, providing the ability to maintain positive or negative pressure control as needed for various applications. Hardwall cleanrooms are ideal for packaging rooms, packaging inspection, material handling/shipping and receiving, injection molding, and more. Industries served include semiconductor, USP 797/800 pharmaceutical, medical device manufacturing, cGMP, life science, aerospace, automotive, and others.
FEATURES AND BENEFITS
Exclusive Uni-Grid™ load-bearing, walkable ceiling system allows for easy maintenance and interchange of lights, tiles and HEPA filters.
Available in an unlimited number of sizes and configurations using high quality standard or custom components.
Manufacturing — Our factory is fully integrated, which allows flexibility and eliminates any dependence on outside facilities to support production demands.
Baked polyurethane powder coat finish ensures non- outgassing components with a hard-shell finish that will withstand frequent cleaning and will not contaminate your process.
Truly modular, non-progressive construction featuring full panels and no sub-assemblies, provides maximum flexibility to accommodate new processes and equipment.
Fast installation, simple to relocate, and pre-engineered to meet your demanding schedule.
Structural Integrity
Servicor Hardwall Cleanrooms stand out as the most structurally rigid rooms available anywhere in the industry. Formed from cold-rolled tubular steel, each frame is incredibly robust and highly durable. Together with any of the available Hardwall inset panels and our exclusive ceiling system, the frames compose a room which can be seismically rated and will endure punishment from outside and within.
Cleanliness and Durability
All Servicor frames and ceiling grids are powder coated with a polyurethane material then baked at 450 degrees to ensure truly non-outgassing components. Unlike epoxy, which is an outgassing product, the Servicor process provides an extremely hard-shell finish that will withstand frequent cleansing and will not contaminate your process. The result is a beautiful, consistent finish on a cleanroom that looks simple while meeting your detailed requirements.
Unique and Intelligent Design
The Servicor exclusive Uni-Grid ceiling system is fully welded to form a structurally superior and unified ceiling grid. It is then powder-coated and fitted with closed-cell gasketing that creates a tight seal with all drop-in components. Each fully loaded Uni-Grid is self-supporting and can be designed to be completely walkable with a 250 pound point load, allowing for simple exchange of the 2’x4’ lights, tiles and Fan Filter Units. Our two-part extruded PVC CleanSeal panel inset fastening system mounts flush to the steel frame to create a “ledge-less” room interior. The result is an easy-to-clean room with reduced bio-burden and a positive seal to protect your process from particulates.
Specifications
Size: Innumerable configurations, in standard increments of 2’ with custom sizing available; unsupported spans up to 48’ with truss system.
Class: Federal Standard 209e Class 100,000 to Class 10 and ISO 4-9 Standards compatible as well as FDA and USP compliant options.
Filtration: 2’ x 2’, 2’ x 3’, and 2’x4’ HEPA or ULPA Fan Filter Units or Ducted Terminal HEPA. Complete FFU control systems available
Ceiling: Uni-Grid™ ceiling system: 11ga thick steel, all-welded construction, fitted with closed cell gasketing.
Frames: Welded 2”x 2”x.083” heavy gauge cold-rolled tubular steel, pre-engineered construction.
Finish: White baked polyurethane powder-coating.
Options
Factory installation of provided items.
Single pass or recirculating air flow.
Positive or negative pressure available.
Panel materials include: aluminum honeycomb (ALHC), acrylic, polycarbonate, high-density PVC, UV protectants, ESD and factory mutual 4910 compatible, as well as other application-specific materials.
UL listed flush-mount electrical outlets and light switches.
Pass-thru’s, air-showers.
Teardrop or flow-through lighting.
Cutouts to accommodate processes, conveyer belts and machinery.
Plenum construction for recirculating HVAC systems.
Structural calculations and seismic ratings.
Integrated anteroom.
Door Interlock Systems.
Automatic sliding doors, automatic roll-up doors, and swing doors.
